Automated Crack Monitoring Units for Structural Health
Advanced crack detection solutions with smart sensors, real-time alerts, and seamless integration for critical infrastructure safety.
Overview
Automated crack monitoring units represent a critical evolution in the field of structural integrity management. These systems leverage advanced sensing technologies and intelligent automation to continuously track crack propagation in buildings, bridges, tunnels, and other infrastructure. Unlike traditional manual inspection methods, these units provide real-time data, allowing engineers and operators to identify structural vulnerabilities early and make informed decisions to prevent costly failures or downtime. Automated Structural Tech offers robust, scalable, and precision-driven automated crack monitoring units, trusted across North America’s B2B infrastructure landscape. Our solutions support businesses with cutting-edge detection tools that minimize risk and reduce the need for manual labor while improving safety and regulatory compliance. With a strong foundation in structural monitoring technologies, we provide our customers the tools needed to implement smart, connected, and predictive maintenance systems.
Core Components of Automated Crack Monitoring Units
In addition to offering products and systems developed by our team and trusted partners for Automated Crack Monitoring Units, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.
- Power Units (high-efficiency) – Cellular IoT Accessories maintain power for cellular-controlled inspection robots in remote audits.
- Crack Width and Displacement Sensors – UHF RFID Readers, Tags & Accessories are used to log component IDs during crack width detection for insured structures.
- IoT Edge Devices (real-time processing) – IIoT drive predictive maintenance and risk profiling for commercial insurance clients.
- Power Management Modules – LF RFID Readers, Tags & Accessories verify battery module usage logs on site-testing units at high-value insured assets.
- Data Loggers & Gateways – Wi-Fi HaLow Gateways/Routers enable high-throughput data relay from remote inspection instruments.
- Real-Time Monitoring Platforms: Dashboard interfaces with multi-site viewing and custom alerts.
- Data Analytics Engines: Use AI and machine learning to detect patterns and predict structural risk.
- Report Generation Tools: Auto-generate compliance and performance reports.
- Remote Access and Notifications: Anytime access with SMS/email alerts on threshold breaches.
- Data Archiving: Secure cloud storage with multi-level backups.
- API Integration: Seamless connection to enterprise asset management or facility control systems.
Key Features and Functionalities
- Continuous real-time crack width measurement and trend analysis
- High-resolution sensors detecting sub-millimeter changes
- Adaptive sampling rates based on severity or structural activity
- AI-driven anomaly detection and predictive alerts
- Wireless data transmission over LoRaWAN, Wi-Fi, or cellular networks
- Configurable alarm thresholds and escalation procedures
- Remote diagnostics and firmware updates
Integrations and Compatibility
- Easily integrates with Building Management Systems (BMS) and SCADA
- Compatible with third-party IoT platforms via MQTT, REST API, or Modbus
- Support for GAO RFID’s location tracking for mobile or dynamic assets
- Integration-ready with GAO Tek’s remote sensing and vibration testing devices
Benefits of Automated Crack Monitoring Units
- Minimize costly structural damage through early detection
- Reduce manual inspection labor and associated safety risks
- Enable compliance with structural inspection regulations
- Scalable from a single wall panel to multi-building facilities
- Ideal for remote sites or hazardous environments
- Increased lifespan of assets through proactive maintenance
- Accessible insights for engineering, safety, and compliance teams
Applications
Bridge and overpass crack propagation monitoring
High-rise commercial and residential building inspection
Tunnel lining deformation and stress tracking
Historical monument conservation and restoration
Dams and levees crack and seepage surveillance
Parking structures, stadiums, and public buildings
Rail and subway infrastructure health systems
Industries We Serve
Civil and Structural Engineering
Transportation and Infrastructure
Real Estate Development and Construction
Mining and Geotechnical
Utilities and Waterworks
Energy, Oil & Gas
Relevant U.S. & Canadian Standards & Regulations
- ACI 437.2R-13 (Evaluation of Cracking in Concrete Structures)
- ASTM C876, C1583, D256
- ASCE/SEI 41 (Seismic Evaluation)
- CSA S6 (Canadian Highway Bridge Design Code)
- NBCC (National Building Code of Canada)
Case Studies
Case Study 1 – U.S.: Bridge Deck Crack Monitoring in Pennsylvania
The Pennsylvania Department of Transportation (PennDOT) implemented an automated crack monitoring solution across 12 aging bridges. Using IoT-enabled crack width sensors from GAO Tek integrated with cloud analytics, the system enabled early detection of structural fatigue. Real-time alerts prevented unexpected closures and saved over $400,000 in maintenance costs in the first year.
Case Study 2 – U.S.: Hospital Parking Structure in California
A major hospital in San Diego deployed automated crack monitoring to observe structural shifts in its multi-level parking facility. Over 24 sensors fed data to a real-time dashboard accessed by their facilities team. Integration with the building management system (BMS) improved safety response times and informed retrofitting schedules.
Case Study 3 – Canada: Tunnel Crack Surveillance in Montreal
In Montreal’s urban transit network, TheCompanyName partnered with infrastructure authorities to install a long-term crack monitoring system within a 50-year-old commuter tunnel. Using wireless GAO Tek sensors paired with automated alerts and cloud dashboards, the system allowed round-the-clock oversight of tunnel integrity with no on-site staff required.
Looking to enhance your infrastructure monitoring
capabilities with automated crack detection?
Our team at Automated Structural Tech is here to help you select the right system, integrate it seamlessly into your workflows,
and ensure long-term reliability. Let’s discuss your project today! Visit our Contact Us page to request more information, product
demos, or a custom consultation.